METALLURGY

Introduction

When considering the in-service condition of plant equipment , and in particular when working at high pressure, high temperature operational conditions, metallurgical condition assessment is an essential component to understanding current equipment conditions.

Metallurgical condition assessment performed on components that sustain in-service degradation mechanisms can provide a benchmark as to the current condition.

Field metallographic replication is the initial  step in the process of metallurgical condition assessment. This microstructural condition investigation method is a non-destructive form of testing used to establish causes/ extent of damage and/or aging mechanisms in metallic structures from micrographs of grain structure and is often implemented alongside primarily NDT activities. Metallurgical Microstructure Replicas provides important assessment (cause/ growth) data to engineers responsible for plant management.

Through our qualified and experienced welding inspectors we do assist in the preparation and the qualification of manufacturing weld procedures to various national and international specifications. Weld procedure qualifications: – Witness welding of test piece – Mechanical testing and …..
Hardness is a measure of how resistant solid matter is to various kinds of permanent shape change when a compressive force is applied. Some materials, such as metal, are harder than others. Macroscopic hardness is generally characterized by strong …..
Positive material identification (PMI) is the identification and chemical analysis of various metal alloys through non-destructive methods. PMI can be conducted on-site or in the laboratory. PMI helps our customers to choose the right materials for their application from …..
High quality targeted field replication is the essential first step in the process of Metallurgical condition assessment , enabling our metallurgical engineers to examine a component microstructure to identify unexpected material conditions and the early stage of failure mechanisms. …..
Field Metallographic Replication is a process conducted by our Engineers and trained technicians using portable equipment, the metal surface is ground  and polished to a mirror finish. The polished surface is subsequently etched to reveal the Microstructure. A replica …..